Toro Wheel Horse XL Series Lawn Tractor; Service Manual (1993-2006) 492-4734 (4/07)
 
There is glare in the picture - the cover looks fine on the manuals we ship. The photos of the item are also a bit grainy, the manual looks just fine. However, this photo is not of the actual manual you will receive. Binding color and style may vary. This does not cover Toro tractors made before Toro purchased Wheel Horse in the late 1980's.
 
URGENT NOTICE: I have had to increase all shipping prices by $2.00 to cover Bonanza's mandatory over priced shipping fees. I regret the extra charge. Pease let me know if you know of a better market place as I doubt I'll remain with Bonanza for long.

This manual covers specifications, and service and repair procedures for the XL Lawn Tractors listed. It covers both manual and hydrostatic transmission models. While it covers the removal of transmission, it does not cover disassembly and repair procedures for the transmission (see my other auctions for transmission manuals, if you don't see it there contact me). Nor does it cover engine repair.

In addition to the tractors themselves, this manual covers service and repair procedures for the mowers used with XL series tractors.
 
This manual is a new manual laser printed at 600 DPI from the manufacturer's PDF,  and perfect bound with a color cover. It has 135 pages. This is not a vintage manual and is not a Toro product.
 
Please see my other auctions for other manuals from this lot. Check our feedback, we have many satisfied manual purchasers.
 
MODELS COVERED

Name            Model #     Year

10-32XL       71140         1993
12-38XL       71180         1993
12-38HXL     71181         1993

12-32XL       71182          1994-95
12-38XL       71184          1994-95
13-38HXL    71191          1994-95
15-44HXL    71192          1994-95

12-32XL       71188         1996-97
13-38XL       71185         1996-97
14-38HXL    71193         1996-97
16-44HXL    71196         1996-97

12-32XL       71189         1998
13-38XL       71190         1998
14-38HXL     71215         1998
16-44HXL     71196         1998

12-32XL       71199         1999
14-38XL       71198         1999
15-38HXL     71221         1999
17-44HXL     71197         1999

12-32XL       71199         2000-01
16-38XL       71223         2000-01
16-38HXL     71225         2000-01
17-44HXL     71197         2000-01
17-44HXL     71228         2000-01
17-44HXL     71233         2000-01

12-32XL       71199          2002
12-38XL       71223          2002
16-38HXL    71227          2002
17-44HXL    71228          2002

12-32XL       71199         2003
16-38XL       71223         2003
16-38HXL    71227          2003
17-44HXL    71228          2003
17-44HXL    71233          2003

12-32XL       7199           2004
16-38XL       71223         2004
16-38HXL    71227          2004
17-44HXL    71228          2004

XL 320         71199          2005
XL 380         71427          2005
XL 380H      71428          2005
XL 440H      71429          2005

XL 320         71199          2006
XL 380         71427          2006
XL 380H      71428          2006
XL 440H      71429          2006



CONTENTS:

SPECIFICATIONS

* Specifications

* Dimensions

* Hydro-Gear Hydrostatic Transaxle Usage

* Turning Radius

* Electrical System

*Tecumseh Peerless Transaxles
** 1993-1995
** 1996-Present

* Torque Specifications
** Fastener Identification
 
* Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)

* Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)


* Other Torque Specifications
** SAE Grade 8 Steel Set Screws
** Thread Cutting Screws
** Wheel Bolts and Lug Nuts

*Equivalents and Conversions


XL GEAR DRIVE

* XL Gear Drive Transaxle Removal - 915 Transaxle

* XL Gear Drive Transaxle Installation - 915 Transaxle

* XL Gear Drive Traction Drive Belt Replacement Procedure - 915 Transaxle

* XL Gear Drive Shift Lever Adjustment - 915 Transaxle

* XL Gear Drive Brake Adjustment - 915 Transaxle

* XL Gear Drive MST-205 Transaxle Removal

* XL Gear Drive MST-205 Transaxle Replacement

* XL Gear Drive Shift Lever Adjustment, MST-205 Transaxle

* XL Gear Drive Brake Adjustment, MST-205 Transaxle
**Checking the Brake
**Adjusting the Brake

* XL Gear Drive Traction Belt Replacement Procedure, MST-205 Transaxle

* Cable Adjustment, Shift-On-The-Go, 915 and MST-205 Transaxle


HYDROSTATIC TRANSAXLES

* Identification
** Hydro-Gear 0500/0750 Transaxle
** Hydro-Gear 0510 Transaxle
** Internal Service

* Troubleshooting Chart

* Purging Procedures
**Fluid Change

* HXL-Hydro Transaxle Removal - 2000 and Prior

* Neutral Adjustment - HXL Hydro - 2000 and Prior

* Brake Adjustment - HXL Hydro - 2000 and Prior

* Traction Belt Replacement on HXL Hydro - 2000 and Prior

* HXL-Hydro Transaxle Removal - 2001 and Later

* Neutral Adjustment - HXL Hydro - 2001 and Later

* Brake Adjustment - HXL Hydro - 2001 and Later

* Traction Belt Replacement on HXL Hydro - 2001 and Later


CHASSIS

* Front Axle Removal

* Upper Steering Shaft Removal (No-Tilt steering)

* Steering Rack Removal

* Steering Assembly

* Tilt Steering

* Steering Shaft Removal (Tilt Steering)

* Steering Tower Removal

* Steering Tower Installation

* Rear Body/Fender Assembly Removal

* Installation of the Rear Body

* Electric PTO Clutch Removal

* Electric PTO Clutch Installation


ELECTRICAL SYSTEM

* Relay
** Purpose
** Location
** How it Works
** Testing

* Solenoid
** Purpose
** Location
** How it Works
** Testing

* Neutral Switch (Used on 1999 and Prior Lawn Tractors)
** Purpose
** Location
** How it Works
** Testing

* PTO Switch
** Purpose
** Location
** How it Works
** Testing

* Neutral Switch (Used on 2000 and Later Lawn Tractors)
** Purpose
** Location
** How it Works
** Testing

* Seat Switch
** Purpose
** Location
** How it Works
** Testing

*KeyChoice(TM) Reverse Operating System - Used on 1999 and Later XL Lawn Tractors

* Testing the KeyChoice(TM) Reverse Operating System
** Checking the KeyChoice(TM) System

* KeyChoice(TM) Reverse Operating System Switch
** Purpose
** How it Works
** Testing

* Reverse Switch
** Purpose
** Location
** How it Works
** Testing

* KeyChoice(TM) Reverse Operating System Module
** Purpose
** Location
** How it Works
** Testing

* Electric PTO Switch
** Purpose
** Location
** How it Works
** Testing

* Electric PTO Clutch
** Purpose
** Location
** How it Works
** Testing
** Coil Resistance Measurement
** Measuring Clutch Current Draw


MOWER

* 32" Mower
** Removing 32" Mower
** Installing 32" Mower
** Blade Drive Belt
*** Removing the Blade Drive Belt
*** Installing the Blade Drive Belt
** Side-to-Side Mower Leveling
** Front-to-Rear Blade Slope

* 38" Mower
** Removing 38" Mower
** Installing 38" Mower
** Blade Drive Belt
*** Removing the Blade Drive Belt
*** Installing the Blade Drive Belt
** Side-to-Side Mower Leveling
** Front-to-Rear Blade Slope

* 44" Mower
** Removing 44" Mower
** Installing 44" Mower
** Installing the 44" Recycler Baffle
** Removing the 44" Recycler Baffle
** Blade Drive Belt
*** Removing the Blade Drive Belt
*** Installing the Blade Drive Belt
** Adjusting Blade Brakes
** Side-to-Side Mower Leveling
**Front-to-Rear Blade Slope

* 32" Mower
** 32" Mower Brake Adjustment

* 38" Mower
** 38" Mower Brake Adjustment

* 44" Mower
** 44" Mower Brake Adjustment

* 38" Mower with Electric PTO Clutch
** Removing the 38" Mower With Electric PTO Clutch

* Replacing the Blade Drive Belt
** Removing the Blade Drive Belt, 38" Mower With Electric PTO Clutch
** Installing the Blade Drive Belt, 38" Mower With Electric PTO Clutch

* Leveling the 38" Mower Side-to-Side

* Adjusting the 38" Mower Front-to-Rear Blade Slope

* 44" Mower With Electric PTO Clutch
** Removing the 44" Mower With Electric PTO Clutch
** Installing the 44" Mower With Electric PTO Clutch

*Replacing the Blade Drive Belt, 44" Mower With Electric PTO Clutch
**Removing the Blade Drive Belt, 44" Mower With Electric PTO Clutch
** Installing the Blade Drive Belt, 44" Mower With Electric PTO Clutch

* Leveling the 44" Mower Side-to-Side

* Adjusting the 44" Mower Front-to-Rear Blade Slope

NOTE: This is not a vintage manual nor is it a Toro Wheel Horse product.

 

 

 
Please see my other auctions for similar manuals from this lot. If you need a manual not listed, please contact me via's "ask seller a question" and I may be able to list the item you seek.
 
 
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