John Deere 9400 9500 9600 Combine Diagnosis & Tests Technical Manual See Desc.

This is NOT a paper book this will be shipped with tracking to you on a USB drive.
( If you would rather have  a CD please contact me and I would be happy to switch it for you.)
Works on any device with a reader such as Adobe.

This manual contains all service, repair, maintenance & troubleshooting procedures you need to keep your machine operating smoothly, contains step-by-step instructions, diagrams, illustrations, specifications and more, everything you need to save you money and do your own repairs.
 

Covers the following:

John Deere 9400 Combine
John Deere 9500 Combine
John Deere 9600 Combine

Publication No. TM1402

Print Date: 1997

Pages: 2,131


Manual Contents:
____________________________

SECTION 10 – GENERAL
Group 05 – Safety
Group 10 – Machine / Component Identification
Group 15 – General Specification
Group 20 – Diagnostic / Testing Procedures
Group 25 – Electrical System Operational Checkout
SECTION 220 – ENGINE OPERATION AND TESTS
Group 10 – Cooling System and Rotary Screen Operation
Group 15 – 6359 Engine Operation
Group 20 – 6068 Engine Operation
Group 25 – 6076 Engine Operation – Nippondenso
Group 30 – 6076 Engine Operation – Bosch
SECTION 230 – FUEL/AIR OPERATION AND TESTS
Group 05 – Air Intake System
Group 10 – Fuel System
SECTION 240 – ELECTRICAL SYSTEM OPERATION AND TESTS
Group 5A – Electrical Schematic Symbols
Group 5B – How to Use This Diagnostic Information
Group 5C – Service Equipment and Tools
Group 5D – Seven Step Electrical Test Procedure
Group 5E – Visually Inspect Electrical System
Group 5F – Wiring Diagram and Schematic Information
Group 10 – Ground Points
Group 15A – Air Suspension Seat System Identification
Group 15B – Air Suspension Seat Diagnostics – Type A
Group 15C – Air Suspension Seat Diagnostics – Type B
Group 15D – Alternator and Battery System Identification
Group 15E – Alternator and Battery Diagnostics – Type A
Group 15F – Alternator and Battery Diagnostics – Type B
Group 15G – Auxiliary Field Lights Diagnostics
Group 15H – Auxiliary Power Outlet Diagnostics
Group 15I – Backshaft Speed Adjust Diagnostics
Group 15J – Combine Data Center Diagnostics
Group 15K – Concave Position Adjust Diagnostics
Group 15L – Contour Master (Hdr Tilt) Control System Identification
Group 15M – Contour Master (Hdr Tilt) Control Diagnostics – Type A
Group 15N – Contour Master (Hdr Tilt) Control Diagnostics – Type B
Group 15O – Corn Head Adjustable Deck Plates Diagnostics
Group 15P – Corner Post Gauges Identification
Group 15Q – Corner Post Gauges Diagnostics – Type A
Group 15R – Corner Post Gauges Diagnostics – Type B
Group 15S – Cylinder Speed Adjust Diagnostics
Group 15T – Dial-A-Matic System Identification
Group 15U – Dial-A-Matic Diagnostics – Type A
Group 15V – Dial-A-Matic Diagnostics – Type B
Group 15W – Dial-A-Matic Diagnostics – Type C
Group 15X – Dial-A-Speed Diagnostics
Group 15Y – Digital Tachometer Identification
Group 15Z – Digital Tachometer Diagnostics – Type A
Group 15AA – Digital Tachometer Diagnostics – Type B
Group 15AB – Digital Tachometer Diagnostics – Type C
Group 15AC – Digital Tachometer Diagnostics – Type D
Group 15AD – Electric Fuel Pump Diagnostics
Group 15AE – Engine Compartment Relay Panel Identification
Group 15AF – Engine Compartment Relay Panel Diagnostics – Type A
Group 15AG – Engine Compartment Relay Panel Diagnostics – Type B
Group 15AH – Engine Oil Pressure Monitor Diagnostics
Group 15AI – Fan Speed Adjust System Identification
Group 15AJ – Fan Speed Adjust Diagnostics – Type A
Group 15AK – Fan Speed Adjust Diagnostics – Type B
Group 15AL – Fan Speed Adjust Diagnostics – Type C
Group 15AM – Fan Speed Adjust Diagnostics – Type D
Group 15AN – Fan Speed Adjust Diagnostics – Type E
Group 15AO – Four-Wheel Drive Diagnostics
Group 15AP – HarvesTrak Diagnostics
Group 15AQ – Header Engage Diagnostics
Group 15AR – Header Raise/Lower Diagnostics
Group 15AS – Header Raise/Lower Diagnostics with Dial-A-Matic
Group 15AT – Heating and Air Conditioning System Identification
Group 15AU – Heating and Air Conditioning Diagnostics – Type A
Group 15AV – Heating and Air Conditioning Diagnostics – Type B
Group 15AW – Heating and Air Conditioning Diagnostics – Type C
Group 15AX – Heating and Air Conditioning Diagnostics – Type D
Group 15AY – Horn Diagnostics
Group 15AZ – Injection Pump (Engine Control) System Identification
Group 15BA – Injection Pump System – 6076 Bosch Type A – Diagnostics
Group 15BB – Injection Pump System – 6076 Bosch Type B – Diagnostics
Group 15BC – Injection Pump System – 6076 Bosch Type C – Diagnostics
Group 15BD – Injection Pump System – 6076 Bosch Type D – Diagnostics
Group 15BE – Injection Pump System – 6076 John Deere Type A – Diagnostics
Group 15BF – Injection Pump System – 6076 John Deere Type B – Diagnostics
Group 15BG – Injection Pump System – 6076 Nippondenso Type A – Diagnostics
Group 15BH – Injection Pump System – 6076 Nippondenso Type B – Diagnostics
Group 15BI – Injection Pump System – 6359 Engine – Diagnostics
Group 15BJ – Injection Pump System – 6068 Engine – Diagnostics
Group 15BK – Lighting System Identification
Group 15BL – Lighting System Diagnostics – Type A
Group 15BM – Lighting System Diagnostics – Type B
Group 15BN – Low Shaft Speed Monitor System Identification
Group 15BO – Low Shaft Speed Monitor Diagnostics – Type A
Group 15BP – Low Shaft Speed Monitor Diagnostics – Type B
Group 15BQ – Low Shaft Speed Monitor Diagnostics – Type C
Group 15BR – Parking Brake System Identification
Group 15BS – Parking Brake Diagnostics – Type A
Group 15BT – Parking Brake Diagnostics – Type B
Group 15BU – Power Distribution Board System Identification
Group 15BV – Power Distribution Board Diagnostics – Type A
Group 15BW – Power Distribution Board Diagnostics – Type B
Group 15BX – Radio System Diagnostics
Group 15BY – Reel/Belt Speed Diagnostics
Group 15BZ – Reel Fore/Aft Diagnostics
Group 15CA – Reel Raise/Lower Diagnostics
Group 15CB – Separator Engage System Identification
Group 15CC – Separator Engage Diagnostics – Type A
Group 15CD – Separator Engage Diagnostics – Type B
Group 15CE – Starting Aid Diagnostics
Group 15CF – Starting System Diagnostics
Group 15CG – Unloading Auger Engage System Identification
Group 15CH – Unloading Auger Engage Diagnostics – Type A
Group 15CI – Unloading Auger Engage Diagnostics – Type B
Group 15CJ – Unloading Auger Swing Diagnostics
Group 15CK – Warning Display Panel System Identification
Group 15CL – Warning Display Panel Diagnostics – Type A
Group 15CM – Warning Display Panel Diagnostics – Type B
Group 15CN – Wiper System Diagnostics
Group 20A – Circuit Code Listing
Group 20B – Connector Number Listing and End Views
SECTION 250 – POWER TRAIN OPERATION AND TESTS
Group 00 – Power Train Diagnostic Specifications
Group 05 – Transmission and Final Drives
Group 10 – Hydrostatic Drive System Adjustmnets
Group 15 – Hydrostatic Drive System Operational Tests
Group 20 – Hydraulic/Hydrostatic System Overheating Diagnostics
Group 25 – Hydro Charge Pressure Low Diagnostics
Group 30 – Hydrostatic Drive System Diagnostics
Group 32 – Transmission Lubrication Pump Diagnostics
Group 35 – Hydrostatic Drive System Theory of Operation
SECTION 255 – FOUR-WHEEL DRIVE
Group 00 – Four-Wheel Drive
Group 05 – 4-Wheel Drive System Operationsl Checks
Group 10 – Four-Wheel Drive Diagnostics
Group 15 – Four-Wheel Drive System Theory of Operation
SECTION 260 – SERVICE BRAKES SYSTEM OPERATION AND TESTS
Group 00 – Service Brake System Specification and Adjustments
Group 05 – Brake System Diagnostics
Group 10 – Service Brake System Theory of Operation
Group 15 – Park Brake System Specifications and Adjustments
Group 20 – Hydraulic Park Brake System Diagnostics
Group 25 – Hydraulic Park Brake Theory of Operation
Group 30 – Mechanical Park Brake Specifications and Adjustments
Group 35 – Mechanical Park Brake Diagnostics
Group 40 – Mechanical Park Brake Theory of Operation
SECTION 270 – HYDRAULIC OPERATION AND TESTS
Group 05 – Hydraulic System Diagnostics
Group 10 – Hydraulic System Diagnostic Specifications
Group 10A – Hydraulic System Operational Tests and Adjustmnets
Group 15A – Backshaft Speed Diagnostics
Group 15B – Chaff Spreader System Identification
Group 15C – Chaff Spreader Diagnostics – Type A
Group 15D – Chaff Spreader Diagnostics – Type B
Group 15E – Corn Head Deck Plates Adjust Diagnostics
Group 15F – Cylinder Speed Adjust Diagnostics
Group 15G – Header Raise/Lower Diagnostics
Group 15H – Header Tilt (CONTOUR MASTER) Diagnostics
Group 15I – Overheating Diagnostics
Group 15J – Overall Diagnostics – Hydraulic System
Group 15K – Reel Belt/Speed Diagnostics
Group 15L – Reel Fore/Aft Diagnostics
Group 15M – Reel Raise/Lower Diagnostics
Group 15N – Unloading Auger Swing Diagnostics
Group 20A – Backshaft Speed Theory of Operation
Group 20B – Chaff Spreader – Type A Theory of Operation
Group 20C – Chaff Spreader – Type B Theory of Operation
Group 20D – Corn Head Deck Plates Adjust Theory of Operation
Group 20E – Cylinder Speed Adjust Theory of Operation
Group 20F – Header Raise/Lower Theory of Operation
Group 20G – Header Tilt (CONTOUR MASTER) Theory of Operation
Group 20H – Overheating Theory of Operation
Group 20I – Overall Hydraulic System Theory of Operation
Group 20J – Reel/Belt Speed Theory of Operation
Group 20K – Reel Fore/Aft Theory of Operation
Group 20L – Reel Raise/Lower Theory of Operation
Group 20M – Unloading Auger Swing Theory of Operation
SECTION 275 – MAIN ENGINE GEARCASE SYSTEMS OPERATION AND TEST
Group 00 – Engine Gearcase Systems Diagnostics
Group 05 – Main Engine Gearcase Hydraulic Specifications
Group 10 – Steering System Specifications and Adjustments
Group 15 – Steering System Diagnostics
Group 20 – Steering System Theory of Operation
Group 25 – Separator Drive System Diagnostics
Group 30 – Separator Drive System Theory of Operation
Group 35 – Separator Drive Pressure Low Diagnostics
Group 40 – Separator Drive Temp High Diagnostics
Group 45 – Separator Drive Filter Restricted Diagnostics
Group 50 – Engine Gearcase Hydraulic Theory of Operation
Group 55 – Engine Gearcase Control Valve Theory of Operation
Group 60 – Unloading Auger Engage System Diagnostics
Group 65 – Unloading Auger Engage System Theotu of Operation
SECTION 280 – DUAL-A-MATIC SYSTEM OPERATION AND TESTS
Group 00 – Dial-A-Matic Adjustments
Group 05 – Dial-A-Matic System Identification
Group 10 – Dial-A-Matic System – Type A Diagnostics
Group 15 – Dial-A-Matic System – Type B Diagnostics
Group 20 – Dial-A-Matic System Header Mechanical Diagnostics
Group 25 – Dial-A-Matic System – Type A Theory of Operation
Group 30 – Dial-A-Matic System – Type B Theory of Operation
SECTION 290 – HEATING/AIR CONDITIONING OPERATION AND TESTS
Group 05 – Specifications and Special Tools
Group 10 – Heating/Air Conditioning System Identification
Group 15 – Heating/Air Conditioning System Diagnostic Information
Group 20 – Heating/Air Conditioning System – Type A Diagnostics
Group 25 – Heating/Air Conditioning System – Type B Diagnostics
Group 30 – Heating/Air Conditioning System – Type C Diagnostics
Group 35 – Heating/Air Conditioning System – Type D Diagnostics
Group 40 – Heating/Air Conditioning – Type A Theory of Operation
Group 45 – Heating/Air Conditioning – Type B Theory of Operation
Group 50 – Heating/Air Conditioning – Type C Theory of Operation
Group 55 – Heating/Air Conditioning – Type D Theory of Operation
INDEX
 

Manual is a duplicate to serve as a spare copy to preserve the original.